Fixtures & Tooling Electronics Manufacturing

Pneumatic PCB End-of-Line Functional Testing Fixture

Custom bed-of-nails pneumatic test press fixture for high-density circuit board quality validation.

Zero Line Bottlenecks

High-Speed Duty Cycle

Full Turnkey Scope

Manila Plant Commissioning

Pneumatic PCB End-of-Line Functional Testing Fixture

Fixtures & Tooling Electronics Manufacturing

Project Summary & Telemetry

Client Industry	Electronics Manufacturing
System Category	Fixtures & Tooling
Turnkey Scope	Mechanical Design, PLC Coding, Wiring & Installation
Installation Site	Metro Manila Manufacturing Plant
Turnkey Engineering	Industech Automation Systems Inc.
Status	Operational & Fully Commissioned

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Pneumatic PCB End-of-Line Functional Testing Fixture

Custom bed-of-nails pneumatic test press fixture for high-density circuit board quality validation.

Executive Case Study Summary

Industech Automation Systems Inc. was contracted to design, assemble, program, and commission the Pneumatic PCB End-of-Line Functional Testing Fixture for a leading facility in the Electronics Manufacturing sector. The turnkey scope covered complete electro-mechanical design, PLC control panel wiring, safety interlocks, and on-site integration into the client's continuous production line.

Client Requirement & Operational Challenge

Rapid, repeatable electrical contact test fixture for loaded printed circuit boards before final casing.

Engineered Automation Solution

Constructed precision ESD-safe acrylic bed-of-nails fixture with gold spring probe pins, pneumatic clamp cylinder, and signal interface.

Measured Operational Results & Performance Metrics

Testing cycle time reduced from 45 seconds to 4 seconds per PCB with 100% pin contact accuracy.

Hardware & Controller Specifications

Ingun spring contact test probes, Festo pneumatic press cylinder, anti-static Bakelite base plate.

Subsystem / Component	Engineering Specification
Main Logic Controller	Industrial PLC / Multi-Axis Motion Controller
Drive & Actuation	Variable Frequency Drives (VFD) / Servo Actuators
Structural Chassis	Anodized T-Slot Aluminum Profile / Stainless Steel 304
Sensors & Feedback	Optical Photoelectric Sensors, Proximity Switches & Encoder